5 Benefits of Enhanced Humidity Control for Electronics Manufacturing
Whether you operate a business that produces televisions, computer parts or other electronics, the environment your workers and products are exposed to can effectively make or break your business. Operations need to be maintained for consistent quality control, increased efficiency and minimal wastage. Additionally, equipment used in manufacturing (much of which is computerized) needs to be kept in good working order to maximize reliability and minimize downtime.
Proper humidity control can protect your business in these ways and more. Let’s find out how.
Protection Against Brittle Components
As the temperature and air moisture content fluctuate, components such as circuit boards and insulators can become more brittle and fragile. This increases the risk of hardware defects and material wastage, leading to higher operating costs. Enhanced humidity control for electronics can ensure such problems are much rarer, with high-efficiency equipment such as industrial humidifiers with evaporative cooling technology proving to be very effective solutions.
Reduction of Electrostatic Discharges (ESD)
Electrostatic discharges are caused by a buildup and arc of energy collected in conductive materials, such as various metals. When interacting with electronics, these shocks can cause irreparable damage as well as pose a safety risk to employees. Proper humidity control ensures balanced air moisture content levels to reduce the amount of electrostatic energy that can be collected as well as reduce instances of arcing.
Data and System Protection
Products such as hard drives and Micro SD cards rely on protection from excessive humidity and electrostatic interferences in order to preserve data. Otherwise, such components and any connected systems (such as smart televisions or computers) could become corrupted or even damaged. Maintaining balanced relative humidity is imperative in this regard.
Fewer De-Soldering Occurrences
Relative humidity can impact the effectiveness of wave soldering and SMT processes, making it easier for solder paste to dry out and produce defects in drier conditions. On the opposite end of the spectrum, excessive humidity can introduce condensation-related issues including short-outs and malfunctions. The last thing you want is for product shelf life to take a hit due to the manufacturing environment itself, which is why consistent and firm control over your indoor atmosphere is critical.
Energy Efficiency and Cost Savings
Combined, the aforementioned points result in plenty of breathing room for your budgetary plans. For instance, using an industrial humidifier with an evaporative cooling system could provide your business with potential incentives such as government subsidies and kickbacks for adopting more eco-friendly solutions. Less energy will be consumed or wasted with proper humidity control, and employee productivity will also increase by way of increased airborne infection control to minimize downtime from illness. Maintenance and repair-associated needs will also be reduced as a result of modernizing your humidification solutions.
If you’re struggling to maintain operational efficiency and want to optimize your processes, superior-quality climate control equipment shouldn’t be left to linger on the backburner. At Condair, our industrial humidifiers and evaporative cooling solutions are designed to help manufacturers maintain humidity control for electronics and employees. Learn more by reaching out to us today!